Rough Minerals 1/2 Pound

Rough MineralsNatural undyed minerals, crystals, and stones for use in mixed-media mosaics with other found objects that are attached by pressing into thinset mortar or concrete. Do not expect these to be attached or grouted in the same way as flat tiles. Use these stones as accents and not as coverage for large areas. Do not order is your project cannot tolerate variance in size and shape. Individual pieces will vary from the photo, which is only meant to be representative.

Rough Minerals In Mosaic Art

Avoid Grout Staining

Crystals are fairly resistant to staining, but other unpolished minerals are easily stained by grout, just as seashells and other porous materials are. That is why mixed-media mosaics made from porous materials are not grouted. Instead, these type of objects are pressed into a layer of thinset mortar applied with a small trowel or palette knife. Use enough thinset to ensure that some of it squeezes up into the gaps between objects but not so much that is covers the object.

Product Coverage

Rough minerals are not sold for area coverage, and there is no way to give an objective answer to how much area a bag could cover even if every bag contained identical pieces. Why? No two artists would ever position or nest the same set of irregularly-shaped pieces in the same way. Irregularly-shaped objects do not necessarily look best when mounted side by side like flat tile. Instead, most artists tend to position them in partially upright postures that stick out from the surface of the mosaic. Also, these materials are usually nested with pieces partially leaning on neighbors. The extent to which pieces partially overlap each other is a subjective decision.

Compatibility

Most of our glass mosaic tile is about 1/8 inch thick, and rough chunks of minerals and crystals are significantly thicker, but they can be used in the same mosaic provided the artist understands that the unpolished minerals cannot be grouted in the same manner as the tile.

Cutting Rough Minerals

Different mineral types can be cut with varying degrees of success using a Compound Tile Nipper, but be aware that some crysals and semiprecious stones may break in unpredictable ways rather than cut cleanly. Avoid designs that require precise cuts. Use designs that take advantage of natural shapes, and if there is a rough edge that needs to be hidden, press that side into the mortar. A Marble File can be used to smooth rough edges.

Product Specifications

  • 1/2 pound of natural undyed material.
  • size and shape varies by batch.
  • piece count varies by batch.

Found-Object Mosaic Art

Mosaic artists experienced with flat tile only should carefully read the information above before using minerals and other non-flat objects. These materials are not difficult to use in mosaic art, merely different from flat tile. Each piece is best thought of as a unique object instead of stock material that can be cut up precisely as needed.

How To Make Mosaic Art

For more advice on designing your mosaic project or mounting, cutting, and grouting tile, please see our page of Mosaic Frequently Asked Questions or our Mosaic Information Guide, which lists instructional pages described by topic. We also post new articles about making mosaics at our How to Mosaic Blog. ; [product_table category=”rough-minerals” widths=”auto,auto,12,12,20″] ;

Small Polished Gemstones

Polished Gemstones healingSmall Polished Gemstones are natural undyed stone sold in 1/4 pound lots. There are approximately 40 to 60 pieces per 1/4 pound. Piece size ranges from approximately 1/2 to 3/4 inch. Gemstones have natural variation in their exact color, pattern, and shape. Do not order if that is a problem. Gemstones should be used as accents not area coverage. Coverage varies based on how the gemstones are nested and whether or not they are placed on end or flat.

Product Specifications

  • tumble-polished natural undyed gemstones.
  • material can vary by color and pattern.
  • price is per 1/4 pound.
  • approximately 40 to 60 pieces per 1/4 pound.
  • Piece sizes range from approximately 1/2 to 3/4 inch.

Natural Material

We do not sell dyed gemstones. All of our stones are natural material that has been rounded and smoothed by tumbling in silicon carbide grit and then polished with metal oxide.

Product Variation

The gemstones we sell have been running fairly consistent over the years, but there is always the potential for pattern, color, and roundness to vary slightly from the product photographs.

Product Coverage

There is no straightforward answer to coverage for materials that are irregular in shape such as the gemstones. Certain pieces will be thin, and these do not always look right when you position them flat next to a piece that is much fatter or rounded. For this reason, the thin pieces are usually nested on end, or at least semi-overlapped, which is best accomplished by pressing them into thinset mortar (but can be done with glue as well). Nesting or overlapping the gemstones on end means that they cover less area than they would if laid flat, and that is why they are mostly used for accents in mixed-media mosaics instead of covering areas. Area coverage would probably be about 2 to 3 square inches per 1/4 pound maximum, but probably less if you nest them a little as recommended. If you are serious about using gemstones for area coverage in a large mosaic, we strongly recommend first ordering a few units and making a prototype of your mosaic, maybe a small section 2 inches x 2 inches.

Compatibility

These can be used in mosaics with regular flat glass mosaic tile. Most pieces are fatter than 1/8-inch thick tile, and their raised rounded surfaces can add a dimensional element to an otherwise flat mosaic. However, thin pieces should be oriented so that they aren’t covered by grout. You can use sand and glue to “shim up” thin pieces so that they are level with surrounding tile. If you are interested in using a lot of irregularly-shaped objects instead of flat tile, then consider using thinset mortar instead of glue. Thinset is sticky concrete, and you can press glass marbles and gemstones and other globular objects into it, which is a lot easier than trying to glue them to a flat surface.

Cutting Polished Gemstones

Cutting tumbled gemstones tends to mar their polished surfaces and is usually not done. We have cut some varieties of our gemstones in half with Tile Nippers and then glued them cut side down, which was conveniently flat. All that being said, the gemstones are different types of minerals, and some may be extremely hard or likely to shatter instead of cutting cleanly. As always, test your materials and methods before planning a large project around them.

How To Make Mosaic Art

For more advice on designing your mosaic project or mounting, cutting, and grouting tile, please see our page of Mosaic Frequently Asked Questions or our Mosaic Information Guide, which lists instructional pages described by topic. We also post new articles about making mosaics at our How to Mosaic Blog. [product_table category=”polished-gemstones” widths=”auto,auto,12,12,20″]

Mosaic Tool and Supply Info

Summaries of some of the most important tools and supplies we offer for working with mosaic tile.

The mosaic supplies you need depend on the type of mosaic tile you are using (glass or ceramic or stone) and how you plan to install them. Five minutes of reading can save you five hours of frustration on your mosaic project.

For a complete listing of tweezers, sponges, gloves, dental picks, spatulas, etc., visit our mosaic tools page.

mosaic glass cutter
The glass cutter nips off pieces of glass.

Mosaic Glass Cutter

The most important tool for working with glass mosaic tile is the Mosaic Glass Cutter, which is a compression tool like a tile nipper, but the replaceable blades are shaped like wheels.

While a regular tile nipper tends to crush and splinter glass tile, the Mosaic Glass Cutter allows the artist to make cleaner, more precise cuts. (Tile Nippers were made for ceramic materials.) With proper use, the wheel-shaped blades stay sharp and effective for hundreds and hundreds of hours of use.

We also sell replacement blades.

weldbond adhesive 160ml
Weldbond dries strong and clear.

Weldbond

An amazing product. Weldbond is a water-based adhesive that looks and handles just like plain white glue yet cures stronger than many of the smelly solvent-based glues. The manufacturer’s brochure calls Weldbond “the most versatile, non-toxic, non-flammable adhesive on the North American market.” We don’t think this is an exaggeration. Weldbond is probably the most-used adhesive among mosaic artists with no close second. It bonds to hundreds of different materials and is very water-resistant once it dries.

The new 160ml bottle (pictured) is light weight and easy to handle, but we also sell a 420ml bottle and 3 litre jug. We recommend using the jug to refill one of the smaller bottles. Easy clean-up with soap and water.

Note that Weldbond is very water resistant but not water proof. Artists use Weldbond for back-splashes and vertical surfaces where water can drain off, but you shouldn’t use it for shower floors or pools or fountains. For outdoor and wet mosaics, use thinset mortar instead of adhesives.

2lb container of grout
Sanded grout. Just add water.

Grout

Our grout is a traditional portland-cement grout that includes sand. Sand is needed for strength when the gaps between tiles are 1/8″ or greater, but sanded grout can also be used when the gaps are smaller. All of the mosaics at the Riverson gallery were made with sanded grout.

Choosing A Grout Color

Grout can totally change the look of a mosaic, and it is possible to ruin a mosaic with the wrong color grout. To make the individual tiles stand out visually, you have to choose a grout color that CONTRASTS the colors of the tiles. Avoid choices like grey grout with grey tile. In my experience, a grout with some color almost always looks better than white grout.

How Much Grout Do I Need?

The amount needed depends as much on the gaps between the tiles as it does the total area. If your gaps are the standard 1/16 inch, then you will probably use less than 1 lb. of grout per square foot. If you have thick tile with large gaps, you could use over 1.5 lb. Keep in mind that you have to budget extra for all of the wasted grout that falls off the sides of the mosaic.

Fiberglass Mesh

mosaic tile mesh 38.5 inch wide x 150 feet
Fiberglass mesh can be used for laying down tile in advance for rapid installation.

Ceramic and Marble File

ceramic marble file
Ceramic and marble file for smoothing and shaping sharp edges formed by cutting tile.

Grouting Bags

Grouting Bag
Grouting Bags are for dispensing grout and thinset neatly for detailed work.

Compound Tile Nipper

Compound Tile Nipper
Compound Tile Nipper for cutting extremely hard tile, porcelain, and stone.

Mosaic Glues

Choosing the right adhesive for your mosaic

Picking the correct adhesive or glue is a very important decision when starting a mosaic, possibly the most important. If you choose the wrong one, your mosaic will not last as long as it should.

The best way to make a decision is to understand the different choices of adhesives and which ones works better with certain surfaces and tesserae. The primary deciding factor will be where the mosaic will live once it is complete: indoors or outdoors.

Indoor mosaic glue

Mosaic Mirror by Natalija Moss
Most mosaics intended for indoor use such as this mirror can be made using Weldbond and sanded grout.
weldbond adhesive 160ml
Weldbond Adhesive 160ml (5.4oz) the best mosaic glue made.

Weldbond is the best. It’s a water based PVA glue, has no fumes, dries clear and water resistant, bonds to most any surface, is non-toxic and cleans up easily. We’ve extensively tested it, which you can read about here. However, I prefer to use thinset bonding mortar for floors. It gives a more stable and durable walking surface and better resists water seepage when cleaning the floors.

Outdoor mosaic glue

Red Stained Glass Flower Flagstone
Thinset is the best adhesive for outdoor mosaics such as this garden stone.

In choosing adhesive for outdoor mosaics, it’s probably best to avoid adhesives altogether and use thinset mortar (a sticky concrete with added polymers) instead. To use thinset, you should read and follow the instructions on the package for mixing, handling and disposal. We also have a guide to using thinset. In brief, thinset is like grout and other concrete products. This means that the best place to mix them up is outside, and you should wear a dust mask if have trouble mixing it up without creating a lot of dust. (Our artists merely stand upwind and mist it with a spray bottle until they get it mixed up.)

I usually mix up about 1 or 2 pounds at a time and smear it on the wall with a small trowel or putty knife. I spread it out to about 1/8″ to 1/4″ thick and press my mixed materials directly into the concrete. I wear rubber examination gloves and keep a damp rag so I can wipe away any excess that squeezes up to the face of the tiles. If you keep the concrete in the bucket covered so that it doesn’t dry out, then it should stay workable for several hours. I made the mosaic columns at the gallery using thinset mortar in this way. I always keep a small bucket with a little water and rag to clean my hands from time to time and a dry rag in my lap.

See our illustrated grouting tutorial for more details.

At this time, we no longer recommend using a construction adhesives in an outdoor environment. Use adhesives other than thinset at your own risk.

Read more about outdoor mosaic considerations.

Glue for marbles and round stones

Marbles and round stones can be a challenge. Unless they are being pressed into cement face-up on a horizontal surface like stepping stones, the right adhesive choice is important. You may be able to use a thick cosntruction adhesive for this purpose, though it isn’t recommended to do this for outdoor mosaics. It is probably best to use thinset in these cases.

Understanding Different Types of Mosaic Adhesives

PVA Glues

PVA glues like Welbond are water soluble adhesives that will clean up with water. PVA glues should not be used on any outdoor project. Even if it isn’t exposed to rain, humidity can also loosen the bond. When working in the indirect method, PVA glue can be used to adhere tiles to fiberglass mesh. It also bonds well with any type of tile and wooden or acrylic surfaces. Again, Weldbond is the best and it dries clear.

Thinset Mortar

Thinset is a sticky cement which can be messy to work with, but it is necessary for outdoor projects if you want them to hold up. It can be found at any hardware store, and is often only sold in large quantities. The best surfaces for thinset are porous, such as cement, cement backerboard, and wood and terracotta. To use with non-porous surfaces like glass, the thinset has to be mixed with admixes instead of water, which are either latex or acrylic liquids that make the thinset sticky. Premixed thinset is not as good as dry mix.

sun catchers made with silicone
Stained glass was glued with clear silicone to square pieces of clear glass to make these sun catchers.
Silicone

Silicone is used most often on glass surfaces because it comes in transparent varieties. It usually comes in a caulking tube and can take some time to get used to. It is difficult to remove and if you apply too much, it will come up between the tiles and make grouting more difficult and incomplete. When used under larger sheets, the areas towards the inside may never cure completely.

Epoxy

Epoxy is used on metal surfaces, but works on wood and glass also. It can hold up outdoors in ideal conditions, but it is very difficult to use and has a noxious odor. Once it is mixed, it must be used quickly. But when it is used successfully and correctly, it is a very strong adhesive and it dries clear.

Other Glues

In speaking with other mosaic artists, you will likely find that everyone has their own preferences for adhesives and that they are used in different ways from artist to artist. Understanding the characteristics of each type of adhesive will help you in finding the best solution for you in your various projects. When working with a new glue, be sure it is what you need for your project. Is it for interior or exterior, is it toxic, and will it work with your surface? Other than Welbond, the most popular brands for mosaics are Liquid Nails, MacGlue, and Gorilla Glue. Once you’ve experimented with several types of adhesives, you will get a feel for what you prefer and what works best.

NOTE

Always clean up excess glue before you grout. After water soluble glue has dried for a day or two, I come back and mist the mosaic with water. After about 10 minutes, any traces of glue that are sticking up on the sides of the tile will start to turn white. I then take a razor knife like a box cutter or exacto knife and trim away the excess glue. This cleaning step ensures that there will be no glue sticking up and not covered by grout.

Children’s Mosaic Craft Projects

We receive school, church and camp project questions every week, so we know how to make things easy and help you save money!

Project Ideas for Kids

The 3/8-inch vitreous tile is recommended when cutting is to be avoided, but keep in mind that the 3/4-inch size is cheaper and can easily be cut into quarters that are the same size as the 3/8-inch tile. For more ideas on how to source inexpensive materials, click here.

Video game inspired pixel art mosaics can be an easy way to get kids excited about mosaic art
Mario Gamer Mosaic Art second view by Jason Oakley.

Many types of tile can be easily used to create fun and simple to design ‘pixel art’ style mosaics based on your own designs or even video game characters. Students can be instructed how to make their designs on graph paper in colored pencil before laying them out in tile using a grid. We carry grids in most common sizes to make the process painless!

Outdoor Mosaic Patio Table with bench seats by Naomi Haas.
Outdoor Mosaic Patio Table with bench seats by Naomi Haas.

Benches, tables and other outdoor furniture are popular group projects for kids. We have a ton of information on our blog about outdoor mosaic materials an methods. Keep in mind that the materials used for a mosaic which is to survive exposure to the elements aren’t the same as indoor mosaics. Review our guide on outdoor mosaic for details.

Coaster sized mosaics can be a simple and satisfying mosaic for all ages.
Coaster sized mosaics can be a simple and satisfying mosaic for all ages.

For smaller projects, coaster sized mosaic bases can be used to great effect! The designs can be very simple and freely executed with much satisfaction. In fact, this type of small project can be a fantastic, low stress introduction to mosaic for kids and adults alike.

Materials used in the projects on this page:

 

Supervision and Safety

All children should be given adequate adult supervision. Wear safety glasses with side shields when cutting glass or mixing grout.

While many forms of mosaic involve cutting glass with cutters, nippers or pistol-grip cutters – uncut tiles can be handled safely and used to build a satisfying mosaic without cutting. However, children should be instructed in sound handling practice, as even a molded tile can occasionally have a sharp edge.

Our line of 12mm Morjo tile is easy to handle with safe rounded edges.

It also comes in a full spectrum of colors as well as iridescent varieties.

Note that it is often easiest to grout the children’s mosaics for them outside the class or session for several reasons. First, the glue needs to dry a day or two before you grout. Also grouting is the messy and mildly hazardous part, and the focus of the children’s work should be the creation of their own unique design and gluing the tiles. Many instructors report having some of the older children help with some of the labor of grouting with great success, but all agree that having an entire class play with wet concrete is a bad idea, especially with young children. Always read manufacturer’s safety instructions on grout and glue. Keep in mind that even whole glass tile can be sharp due to occasional chips and breaks that occur with shipping and handling.

How to Save Money on Mosaic Projects

Grout

Grout can be purchased cheaply in large bags at building material stores. Our packages are small convenience packs for individual projects, and they require a shipping charge to get to you.

Mosaic Backers

A popular project for church and camp mosaics is a 6-inch x 6-inch mosaic trivet. The best backer for 6×6 trivets is 1/2-inch cabinet-grade plywood which comes pre-sanded. We sell plywood mosaic backers for small projects, but you can buy a sheet of plywood and skill saw to cut it much more cheaply than you could buy the expensive backers from one of the craft websites! Ask one of the parents or a friend if they could cut up the plywood. Someone probably already has a saw and a truck to pick up the plywood.

Glue

Instead of buying a separate convenience bottle of glue for each child, you should buy a jug of Weldbond glue and pour a little bit for each child in a styrofoam plate. They can use popsicle sticks to apply the glue.

Tile

MorjoTM Vitreous 3/4″ Tile and MorjoTM Vitreous 3/8″ Tile are our most affordable glass tiles. Read our guide on inexpensive sources of mosaic tile by clicking here.

Mosaic Kits

Mosaic project kits may at first seem like an easy solution, but most popular kits we’ve reviewed have poor quality materials (sometimes even plastic tiles!) in quantities that make them much more expensive than ordering individual materials would be. It’s much better to plan the project out and order all the materials at once, avoiding extra shipping charges. Furthermore, kits are usually marketed with eye catching ‘results’ that can leave a young mind disappointed and stifle their self expression. Joe has stated about craft kits in general, “The kits were about producing over-the-top results instead of experiencing a traditional art form in the way it had been experienced for generations. But even that statement does not adequately explain what was wrong. The kits were about PROMISING over-the-top results, but they were pretty weak in the delivery.”

How to Order Supplies as a School, Church, Camp or other Organization

We accept purchase orders! Read our Purchase Order instructions by clicking here.

Questions, Concerns & Project Advice

Still have unanswered questions about your project or how to order? We’re happy to help with any step of the project. Contact us via email by clicking here. We respond to e-mails faster than any other type of inquiry!

Illustrated Mosaic Instructions

How To Make A Mosaic

These instructions are for an indoor mosaic not subjected to excess moisture. The mosaic process is similar for outdoor mosaics (such as pools and fountains) but thinset mortar is used outdoors instead of Weldbond adhesive. For wet mosaics such as shower floors, you also need to use thinset. Thinset is a sticky concrete with polymers added for strength, adhesion and water resistance.

More information on outdoor mosaics, specialized topics and advanced mosaic methods can be found on our Outdoor Mosaic Guide.

Our FAQ page also contains additional mosaic instructions, tips on using thinset and answers to many specific mosaic questions. It is constantly being expanded and has solutions for many common mosaic problems. Also, here are some tips on how to avoid disasters while grouting.

For an indoor project not subjected to moisture, it is very simple:

1. Draw a simple “cartoon” (outline) on the mosaic surface. You can copy a mosaic pattern from a coloring book or your favorite pattern of china or fabric. See our blog article on creating easy mosaic art patterns from photos and images.

The Mosaic pattern is transferred ready for tiling.
The Mosaic pattern is transferred ready for tiling. This is a dry indoor mosaic, and so the tile can be attached with Weldbond Adhesive. For outdoor and wet mosaics. aconcrete stepping stone or piece of flagstone could be used for a backer and the tiles mounted with thinset mortar.

2. Decide what size mosaic tiles are most appropriate for the level of detail in the design (don’t use 1″ tiles to make details that are 1/2″). Lay a few tiles down just to make sure the colors look right together.

It’s better to take a loose, creative approach to picking colors and textures for your mosaic – a variety of surfaces and color often delights the eye more than even fields of color. Have a look at our Mosaic Artists Gallery for inspiration!

3. Glue the tiles to the surface one at a time. We recommend Weldbond Adhesive. Make sure the gaps between the tiles are about 1/8 inch or less.

We’ve extensively tested Weldbond, and consider it the most practical adhesive for indoor mosaic projects.

For outdoor projects, other considerations are required. See our comprehensive guide to outdoor mosaic for more details.

Work In Progress Goldfish Mosaic by Joe Moorman
Work In Progress Goldfish Mosaic

4. After the glue cures for 24 hours, grout the mosaic with regular tile grout. Follow our comprehensive guide to grouting, “How To Grout Mosaic Art“.

For more complicated designs, you can lay the project up on fiberglass mesh (by gluing sparingly with Weldbond adhesive), or you can pick up the tiles with clear contact paper. In either case, the next step would be to spread glue or cement on the surface and press the sheet of mosaic onto the glue or cement.

We have even more information, advice and how-to’s on our Frequently Asked Mosaic Questions page.

Continue to wipe off the excess grout.
Grouting isn’t as agonizing as you might imagine – follow our step-by-step grouting instructions.

We carry everything you might need to make a mosaic:


See the Mosaic Tips below for more help with your mosaic.

Mosaic Tips from Our Resident Mosaic Artist

  • Start simple.
  • Make a small mosaic plaque before you mosaic a wall or floor. That way you can work out your materials and methods before the big job.
  • How can you draw a design? Simple drawings like those in a coloring book work best. The color and the details come when you add the tile and glass. I always sketch something on paper and then come home and draw a simple cartoon on my plywood or concrete board using a magic marker. If drawing is a sore spot, you can create mosaic patterns easily without drawing as well.
  • My first rule of grouts is to choose a contrasting color. If you use white grout with white tile or grey grout with grey tiles, then the tiles don’t stand out from the grout, and most of the detail of your design will be lost. When in doubt, black grout is usually the answer.
  • My personal second rule of grouts is that DARKER GROUTS ALMOST ALWAYS LOOK BETTER. I have almost always been disappointed when using plain white grout. White grout makes a nice mosaic look like a summer camp project! Try an off-white or light beige if you think you need a light color. Also remember that grouts are much darker while they are wet and get lighter as they cure.
  • Don’t know anything about glues, grouts or tiling? Your local hardware store or handyman is a mosaic expert even though they’ve never made one. (You might not know anyone who has made a mosaic, but you probably know someone who has tiled a bathroom or kitchen. The technical skills are very similar.)
  • Use a wheeled glass cutter to cut glass and smalti. Use a tile nipper to cut ceramic tiles, china and other dishes.
  • Always wear safety glasses when cutting tile or glass or mixing grout. (Grout is mildly caustic and has sand and grit in it.) Making a mosaic can be fun but you should always be careful.
  • Grout mosaics outside. It’s a messy process. Look at books on home improvement for basic techniques of grouting if you’re not sure. Keep grout damp as it cures and do not allow it to dry out rapidly, otherwise it will crumble. Remember, the grout is binding water internally in a chemical process as it cure. It is NOT drying.
  • Keep mosaic tiles and supplies out of reach of children. Use caution when handling the broken glass and ceramics.
  • Spend a little more time on your mosaic. Don’t rush and don’t think about what you want to make next. It can make a world of difference in your satisfaction.
  • Avoid plywood as a backer unless you can seal the edges and bottom. Wood materials absorb water over time and warp, and then grout and tiles pop off. You might not be trying to recreate a timeless Roman mosaic that will endure for centuries, but at least make something that will last 2 or 3 years. Use plywood at least 1/2″ thick inside and concrete or concrete board outside. Always use concrete or concrete board as the base of any mosaic that will be walked on. Concrete board can be purchased from building material stores. A common brand name is Wonderboard. For my indoor mosaics, I laminate 1/4″ Wonderboard to cabinet grade plywood backers.
  • The best all-around glue for making mosaics is Weldbond. It is a water-based adhesive that looks and handles just like plain white glue, yet it cures stronger than many of the smelly solvent-based glues. The manufacturer’s brochure calls it “the most versatile, non-toxic, non-flammable adhesive on the North American market.” I agree. It bonds to hundreds of different materials and is very water-resistant once it dries. It cleans up easy with soap and water.
  • If you make a mistake, don’t be afraid to pry some of the tiles off if you don’t like what you see. (Wear goggles or safety glasses with side shields.)
  • I always wait for a week or two before I grout a piece. That way I have a chance to change things before they are literally set in concrete.
  • Simple and crude can also be noble. It’s ok if your art has blemishes and mistakes. That’s what makes it interesting and keeps it from looking like it was made on an assembly line. Don’t try to make it a perfect reproduction of anything, and you’ll probably be much happier with the time spent and the results.
  • Avoid making copies of phony arts-n-crafts stuff. There’s way too much of that around. Make your mosaic YOUR way and it will be genuine art in the highest sense of the word.

Legal Disclaimer and Copyright Information

No warranty is implied by these instructions. Use at your own risk. Please wear goggles when cutting mosaic materials or mixing grout. Mosaic materials are often sharp. Keep out of reach of children. Do not overload patio tables with mosaic materials so that the table becomes unstable (top heavy). You should also make sure that the table frame can support the overall weight. Copyright 2009 J.E. Moorman. Please link to these instructions freely, but email us if you would like to reproduce them for classes, etc.

Outdoor Mosaic Project

An example of how to design, tile and grout an outdoor mosaic on a cement backer.

The following is a case study of an outdoor mosaic by David Cater, using work-in-progress photos taken by the artist. We have a separate page which summarizes our general instructions for outdoor mosaics, but the example below gives lots of insight.

I was deeply touched by David’s project, especially how he hand set each tile. My first mosaic was made almost in a trance state where I had no concern for efficiency or how much work it took. I hand chipped broken china with an ordinary claw hammer and didn’t even take the time to get a tile nipper, even though that tool would have save me hours and hours. It really was a labor of love, and I see that in David’s project too.

In the text below, I explain how David executed his project, but I also make comments on how the mosaic could have been made with less labor.



David Cater
David’s initial sketch


David Cater
Laying out the tiles beforehand


David Cater
Complete layout

Concept Sketch

Like most mosaic projects, David’s sidewalk mosaic started as a concept sketch where the street number of his house is incorporated with a cardinal and dogwood design. Note how the red cardinal matches the red of the border, which helps to integrate the picture with the design as a whole. Note how the blue sky and the white dogwood make good contrasts with the red.



Choosing Colors

Color choices are as important as the composition. To save frustration, get your color choices worked out before you attach the first tile. Sometimes it helps just to play with tile laid out on the surface to be mosaiced. I like to draw my cartoon (outline) on the surface and lay the tile in the different areas of the cartoon.

Design tools like color wheels are great for picking out initial choices, but colors usually have to be laid side by side before you can be absolutely certain they work together. This is particularly true when using different shades of each color



Initial Layout

David laid out his design on a sheet of plywood as a temporary surface. Note that David screwed a frame around his work area to define the size of the mosaic and provide a stop for straight edges.

To speed the placement of tile, an outline of the design could have been sketched onto the plywood. Most people have difficulty doing this because they aren’t experienced with drawing. The good news is that you don’t have to be.



Easy Method to Transfer and Enlarge Drawings

Simply use a ruler to draw a grid on your sketch. Then draw another grid on your larger surface. Notice that each square of the grid on the drawing contains just a little part of the drawing, usually just a few curved lines. Draw these same curved lines in same square of the large grid. You don’t even have to think about what you are drawing. Just copy what’s in each square, one square at a time. This makes it easy to enlarge and transfer outlines.

 

Complete Layout

In the above photo, we see that David has his design completely laid out and all tiles positioned, which represents many hours of labor.

At this point, clear contact paper could have been pressed onto the face of the tile to pick the entire mosaic up at once, which would allow the mosaic to be installed rapidly by pressing into thinset mortar. However, one problem with using clear contact paper to pick a mosaic up like this is that individual tile can get out of position while the contact paper is being pressed down. This problem can be minimized by laying out the tile on a nonslip surface, such as a sheet of rubber. That way the tiles can’t easily slip out of place when the contact paper is applied.

Another labor-saving method would have been to lay the mosaic out upside down on brown mosaic paper such as the kind we sell. In that method, the tiles are temporarily glued face-down on paper using a water-soluable glue like Elmer’s Glue. The sheet of mosaic is then pressed into cement, which allowed to harden over night. Then the paper is misted with water and peeled off.

 


David Cater
The area to be mosaiced

Surface Preparation

David poured some new concrete approximately 4 inches thick for his mosaic. Note that the concrete is slightly lower than the surrounding brick so that the surface of the mosaic will be flush with the brick. You can put mosaics on existing cement, but you should use a wire brush to scour the surface to remove any loose sediments and invisible sealers, which could interfere with bonding.

 


David Cater
David transferred the tiles one by one onto the new surface

Mounting Mosaic Tile

David manually transferred each tile from his temporary tray and mounted the individual tile using thinset mortar.

Note that this means David had to manually position each tile twice: once in the tray when he laid up his design and then once again when he sets each individual tile in mortar. That is why using contact paper or mosaic mounting paper to pick the entire mosaic up at once for rapid installation saves an enormous amount of work.

Another technique for speeding the work is to lay the mosaic up on 1/2″ concrete backer board and then cement the entire concrete board in place using thinset mortar. The only caveat would be to make sure the edges of the board aren’t damaged and crumbly. The edges of concrete backer board can be repaired and reinforced using thinset mortar.

 


David Cater
Grouting after all tiles are down

Grouting the Mosaic

Grouting is done by smearing grout across the face of the mosaic and pressing the grout into the gaps between the tile. Indoor mosaics do not require grouting and the tile can be pressed tightly together. Outdoor mosaics must be grouted because the grout keeps water from penetrating between the tile, which is disastrous especially when the water freezes.

Make sure that you press the grout between the tile very thoroughly so that there are no voids or bubbles beneath a thin veneer of grout. This takes some repeated rubbing and pressing on the tile, and this is why you should never grout before the cement or adhesive has been allowed to harden for several days.

Note that a thin haze of grout can be buffed off after the grout has hardened, but most of this excess grout should be removed while still wet. The mosaic in the photo still needs some wiping. Make sure your sponge is damp but not so wet that drops of water could squeeze out and damage the wet grout. Keep your mosaic covered with plastic as it cures or otherwise keep it from drying out. Otherwise the grout will be soft and crumbly. Remember grout and concrete harden by binding water, not by dehydration.

 


David Cater
David’s completed mosaic

Seal Thoroughly

I should also note that outdoor mosaics on horizontal surfaces are particularly vulnerable to moisture and freeze damage because horizontal surfaces allow water to pool. (Keep in mind that the mosaics of the ancient Greeks and Romans lasted for millennia because the Mediterranean is a warm dry climate.) One thing that can be done to minimize this risk is to slightly tilt the otherwise flat surface or to make it slightly round. For example, the seat of a concrete bench can be rounded slightly using a small amount of concrete mortar to build up the center of the seat by approximately 1/2″ and gently sloping down to the edges. Of course, this would need to be done at least a few days before attaching tile.

Regardless of the orientation, all outdoor mosaics should be sealed thoroughly with a tile and grout sealer, taking special care to seal the edges. Multiple applications should be made to ensure that all of the tiny pores in the grout and concrete are sealed. For added strength and stain resistance, you can use a concrete sealer instead of an ordinary tile and grout sealer. Again, the most important points are to take special care to seal the edges and use multiple coats to ensure complete coverage.